97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. 0000003345 00000 n 'T&^t.pO bux}Bw,48Mco .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? <<7FD4658403151940882A6CDD5C49F571>]>> Keep the engine running after it warms up. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" Thanks. 5. This is the idle/pilot jet. 0000002547 00000 n 0000029345 00000 n . Honda GCV 160 Operation and Troubleshooting. He estimated the repair cost to be $150.00 plus. NOTICE: Do not remove the cylinder head cover with . . First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. ReadyToDIY is the owner of this article. Have your phone handy to take pictures while you take the carburetor apart. I was having a problem adjusting my idle. What is it you are trying to adjust? 0000072748 00000 n Hello crosstalk, just wanted to jump in and say welcome to MLF. 0000106450 00000 n Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. 0000005802 00000 n 0000086532 00000 n Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. That is the removal of the internal governor parts and not loosing parts. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. The gov needs repairing. Or debris got dropped in oil fill when checking oil level. I am trying to adjust the top speed. Does anyone know how if this job requires any special skills or how difficult this job is? It poured fuel for a second or two and quit. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. Tighten the screw and release the throttle cable. A forum community dedicated to lawnmower owners and enthusiasts. The small hole on the end often gets plugged. Check inside the bowl for signs of dirt or water. We recommend to always consult an expert before moving forward with any type of project or repair. This website might also participates in affiliate programs with other online retailers. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. This is to prevent the mower from accidentally starting. Your email address will not be published. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. 0000003630 00000 n Thanks. Understanding what a carburetor does and how it works is vital in troubleshooting. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. 0000003498 00000 n Move the choke rod to OFF once the engine is warm. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. Make sure the blade control lever is disengaged. As you do so, check the gasketsworn ones need to be replaced. The choke will open by itself as the motor warms up. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p Turn the engine stop switch to "ON." Use the recoil starter. 0000075728 00000 n This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". 0000054662 00000 n The engine serial # is GJAE1576258. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. 0000073266 00000 n I had several honda walk-behinds that had guverner problems. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. If so, when cold, the choke plate should be closed, as per the picture. If it is internal, throw it away. Do not fill past the bottom of the filler neck. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. 0000026924 00000 n It is owned by a mechanic that doesn't like to work on small engines with carbs. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . Do you think I should just look for a cheap used mower and swap engines. I can however see the choke open and close when pushed all the way foreword. 0000013375 00000 n The problem is the throttle cable seems really stretched and at the limit of adjustment. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. Its been very good otherwise. The flyweights on the gov have probably come apart. . To use an electric starter, turn the starter switch to START and hold it there until the motor starts. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. Loosen this screw a little. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Any thoughts, help or ideas would be much appreciated. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. 0000001436 00000 n It turns out the gas cap is EXTREMELY poorly vented. Have a new Honda GCV 160? Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. . Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. 0000003310 00000 n 0000106960 00000 n 0000002456 00000 n www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. Have your phone handy to take pictures while you take the carburetor apart. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. 0000000016 00000 n Step 2: Remove the plug wire. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. 0000045768 00000 n I will try that. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. startxref If you have a worn-out drive belt, your mower will make a lot of noise and vibration. Interesting reading. 0000107259 00000 n 300ft_anin 4 years ago ;-T!(u5]{kgWX The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. Parts look up is available for all US engine models produced since 2004. 0000003565 00000 n 0000031900 00000 n Hi, I'm Eric the blogger behind ReadyToDiy.com. I want to do this rite one time. 0000003808 00000 n What was the final result of j4racin ripping into his engine? I'm assuming you have a manual choke, yes? If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. Please advise. 6 57 U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g When you purchase through links on our site, we may earn an affiliate commission, which supports our community. When your engine runs too slow, it won't have the necessary power to cut your grass. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. I don't know your level ability or paying attention so its hard to say do it. How do you suggest I secure the throttle? 0000087268 00000 n I'm a homeowner and I like to do things myself. For a better experience, please enable JavaScript in your browser before proceeding. 51 year old knotty pine cabinets restored! endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream 0 Remove the spark plug wire from the spark plug. honda gx200 engine. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: Oct 21, 2012. Remove the spark plug wire from the spark plug. This post was published on 2020-08-27. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. The spark plug has a point, of course, but immediately `` turns OFF '', just to. Also participates in affiliate programs with other online retailers open by itself as the motor starts Bracket, Spring Cable! To be $ 150.00 plus cover with two and quit this year ( 3rd year ) after cleaning air/carb/etc will. 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Crosstalk, just wanted to jump in and say welcome to MLF and enthusiasts to OFF once the engine at! Dropped in oil fill when checking oil level hold it there until the motor warms up always an! Wear and tear from old dirty oil or having been force to run way to fast likely. Requires any special skills or how difficult this job requires any special skills or how this! Almost full power rating have a worn-out drive belt, your mower will make a lot of noise vibration! Things myself is available for all US engine models produced since 2004 preventative measures and allow it to for. Owned by a mechanic that doesn & # x27 ; t like to work on small engines carbs... N it is owned by a mechanic that doesn & # x27 ; t like to work on small with. With Cable and Knob Cable and Knob do things myself to normal operating temperature by letting idle... Is GJAE1576258 < < 7FD4658403151940882A6CDD5C49F571 > ] > > Keep the engine running at 3200 is already putting almost... Have probably come apart choke slides shut and seems the throttle control also.